Many leaks occur immediately after maintenance because connections were loosened, gaskets were changed, or components were moved.
Old gasket
Reusing an unsuitable or deformed gasket can lead to a loss of seal integrity.
Poor alignment
If piping is forced into position using bolts, mechanical stresses are created.
Forgotten connection
Small instrument lines, pressure taps, or drain/vent points may remain loose after the work is completed.
Lack of final inspection
Completing the mechanical work does not mean the installation is ready. A final leak test must follow.
Best practice
Use a checklist with all the points that were loosened or affected so that none are omitted before restarting.


